Parts:
Headlights were sourced online from boodmo.com and arrived within 10 days via Fedex shipping. Kudos to boodmo for quick shipping and prompt response when I had to contact support for a payment issue. Below are the part numbers if anyone is interested. There are a couple of styles available with slight changes in design.
Style 1 - Chrome on top of headlight assembly and all black inside. This is the one used by the DIY author
Dr Aniketh on his Tiago
Part Numbers: 542554400101 & 542554400102
Style 2 - This has chrome bezels inside for projector but all black on the top. I liked all black top and also cheaper by 2K so I chose this one.
Part Numbers: 542554400126 & 542554400127
Style 3 - Used in current gen Tiago XZ+ variants. This looks almost same as Style 1 but yet to be listed in boodmo for confirmed part numbers.
Part Numbers: Unkown for now
Installation:
So I asked Tata ASC first for headlights installation but they had not done such a retrofit before and were not confident with this work (as usual). Next I asked a couple of car decor shops who quoted north of ₹1000 which did not seem to be a fair price. I then turned to a nearby FNG who redirected me to an auto electrical shop on the way to my daily office commute. Those guys undertake only electrical work for vehicles of all kinds (cars, trucks, buses and so on). They did the installation for a mere ₹300 and the workmanship was very good and nowhere below ASC's quality levels.
This new headlight assembly is a straight fit and no changes are required to mounting them on a Tiago. Even the primary power connector is same and works out of the box. The only incompatibility is with the height adjustment motor pin which is different in new assembly compared to my car's wiring harness. I will check scrap part shops and source them for this to work. Until then I cannot adjust the height of light throw using the headlight stalk below steering wheel.
Another difference is stock setup turns off low beam when high beam is ON. This means in new assembly, when high beam is turned ON, the low beam projector will turn OFF. There is a quick mod mentioned in above post to get both the bulbs glowing at high beam by using a relay. I am however fine with the way it works by default and deferred this later if I really needed both lights for night driving.
Part Links:
https://boodmo.com/catalog/part-headlamp_assy_lh-39713216/
https://boodmo.com/catalog/part-headlamp_assy_rh-39713238/
Parts Cost: ₹10,200/-
Installation Cost: ₹300/-
Leveler Connector: Probably 100 to 200
Bumper removed:
New headlights mounted:
Height adjusment motor connector does not match with Tiago's harness. Gonna hunt scrap market for a matching male connector pair:
Up Close:
Quick Test on a wall revealed RHS is higher than LHS and needs to be aligned properly. Also did a test run at night only to know that even low beams are at a higher spot, just enough to blind oncoming drivers. Should align the headlights first even before sorting out leveler connector:
Signing Off: