I made an interesting and much awaited (by me!) change to the suspension setup of my Freestyle. Ever since, I took delivery of my Freestyle, I was perturbed by my decision to go for Freestyle instead of S. The suspension setup of other 2 cars I drive, Global Fiesta and Fiesta 1.6S, have made me demand more out of cars in every corner and every twist on road I encounter. I loved the way my cars would parralelly slide between slow trucks while overtaking and loved the way they behaved to sudden direction changes and control they offered when driven spirited. The freestyle has an interesting setup. Though it offers enough fun when driven hard, the suspension just throws you from side to side making it difficult to live with on rural uneven roads. On bad roads it is simply fantastic. I really wanted to change the behaviour of the car to suit my driving. For the first 10000 kms, my decision to go with Freestyle was thrown into disorder within my self and badly wanted a suspension change. Even change of tyres to 195/55 only helped a little.
I desperately tried after market lowering springs and compatible suspension with reputed names in modification market. But I could find none available for Ford Figo. I even contacted, Bilstein and provided axle loads to develop a suspension and bear cost! I checked with my FNG and after deliberating on the issue and careful inspection and study of components, we came to a conclusion to swap the suspension setup with a Figo S, the car I had in mind!
We ordered OE suspension of Figo S using a friends VIN. The front struts and springs along with link rod came soon. The rear shocks came 4 days later. The rear springs were in back order and took 45 days to arrive.
I was impatient to wait for rear springs of S to arrive, I changed front suspension setup of S and rear shockers and used a rear spring from regular Figo (from an accidental repair Taxi). The front setup bacame stable and just the rear not seemed right. Last week, the rear springs arrived to my delight and I immediately reached the FNG to change the rear coils.
The test drive afterward brought smiles to my face. The new setup is just perfect! I loved the way the car handled ( not in the league of 1.6S and Global Fiesta) but much better than the OE of Freestyle.
In my observations, here are the changes between Freestyle and Figo S;
1. The control arm for both are same. The link rods are also shared.
2. The coil springs of S is taller than Freestyle, I was thinking it could be shorter for reduced GC. When, closely observed, we found the thickness of the spring of S to be slightly thinner and have lesser spring tension. It just absorbs action better and seats the car lower.
3. The front struts of S had shorter cylinder and piston rod to match the springs that make car lower when seated.
4. The rear coils are slightly shorter than Freestyle but has much better action. The rear struts are shorter by 25mm in S than Freestyle.
I could notice the following after change of suspension to one of S.
1. The GC is lowered to 170 from 190 (196 on my upsized tyres).
2. The wheel arch is filled proportionately and looks good! The stance of the car has improved. Note - I already had the 195/55 tyres on S to my Freestyle.
3. The ride has improved in leaps and bounds. The Figo S Suspension is no way sporty! It is a good blend of ride and handling. One may note that the suspension on Figo S is a direct lift from European Ka standard car and not track tuned like 1.6S.
4. The steering feels much better with improved dynamics. I could attempt some passes that I was hesitant earlier.
5. The high speed stability has improved and I could easily increase my top speed by another 30kmph without a sweat. I don't wish to add videos but it recorded some insane speeds just cruising without any drama( on a deserted highway)!
6. The drag co-efficient is lower now due to lowered GC and improved NVH. The Wind noise at 100+ speeds are not an irritant any more.
7. Am improved mileage due to less drag. The car gave me 19kmpl yesterday on a tankful method after doing 380 kms in 3 hours 30 minutes with 50%national highway and 50% rural roads( was in a real hurry).
I am happy with this new setup. The total cost involved is just less than Rs.10000! Would you believe it!