I'm in little trouble here with my Honda City. The champ of the starter motor harness that connects to battery terminal, has eaten by rust and only 25% is left. The same has been coated with rust-proof treatment on every service but it didn't prevent.
The connection is weak and can break anytime so I'm trying hard to find a solution asap
. The harness connects to starter motor which is located deeper inside engine block and I'm unable to unplug it. So welding the clamp is out of option.
Next I searched for battery terminal clamps on Aliexpress and bought one which I expected it would work but unfortunately it didn't. 1. Battery terminal dia is 13mm whereas new clamp dia is 17! Its too big to fit. 2. Distance from harness bolt to terminal is more but new clamp distance to bolt is shorter. So the battery terminal clamps didn't help me. Looked for different types but none seemed to work. For time-being and safety, I have used a wire to connect from harness bolt to terminal.
Cables like these will also help me but I don't know where to find them.
If anyone has come across this issue, please let me know. Or if you know how to unplug starter motor harness, please help me. Incase I couldn't fix it, then service center is the last hope but they will charge a bomb for it.
Thanks... Best Regards